Nano board installed in 5000t/d cement preheater


The digital, intelligent and green factory technical renovation project (5000t/d cement clinker production line) of Weidun Cement Group Co., Ltd. was designed by Nanjing Cement Design Institute and put into operation after ignition in June 2023.

The lining insulation of the new production line adopts the combined structure of SH400 nano-board and calcium silicate board. Two months after commissioning, at noon on August 8, 2023 (ambient temperature: 34℃), Luoyang Sanhe and Weidun Cement jointly tested the shell temperature of the firing system. The test results are as follows:

1. C3 Cyclone Preheater

Insulation Scheme: 35mm SH400 Nano-board + 80mm Calcium Silicate Board

Measured shell temperature: 41.8℃ ~ 43.6℃

2. C4 Cyclone Preheater

 

Insulation Scheme: 35mm SH400 Nano-board + 80mm Calcium Silicate Board
Measured shell temperature: 51.6℃ ~ 57.7℃

3. C5 Cyclone Preheater

Insulation Scheme: 40mm SH400 Nano-board + 80mm Calcium Silicate Board
Measured shell temperature: 49.7℃ ~ 75.1℃

4. C6 Cyclone Preheater

Insulation Scheme: 40mm SH400 Nano-board + 80mm Calcium Silicate Board
Measured shell temperature: 81.7℃ ~ 82.6℃

5. Decomposing Furnace

Insulation Scheme: 40mm SH400 Nano-board + 80mm Calcium Silicate Board
Measured shell temperature: 78.5℃ ~ 82.0℃

6. Tertiary Air Duct

Insulation Scheme: 35mm SH400 Nano-board + 80mm Calcium Silicate Board
Measured shell temperature: 53.8℃ ~ 67.3℃

7. Kiln Hood

Insulation Scheme: 35mm SH400 Nano-board + 80mm Calcium Silicate Board
Measured shell temperature: 63.1℃ ~ 74.7℃

8. Smoke Chamber

Insulation Scheme: 35mm SH400 Nano-board + 80mm Calcium Silicate Board
Measured shell temperature: 66.0℃ ~ 96.1℃
Appendix: As a professional manufacturer of nano materials, Sanhe Thermal Insulation has been committed to the research and production of advanced high-temperature thermal insulation materials in recent years. Its developed low-dimensional nano thermal insulation materials have been widely applied in the cement industry.
 

Main parameters of the product:

Item / Model

SH400

Maximum Service Temperature (℃)

≤1000

Bulk Density (±10% kg/m³)

400

Linear Shrinkage (at 800℃, %)

≤1.5

Thermal Conductivity (W/m·K)

 

At 800℃

0.042

Compressive Strength (MPa)

≥0.5

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Contact Information

Luoyang Sanhe New Material Technology Co., Ltd.

Address: No.26 Anshangwei Road, Shangcheng Strt., Yanshi District, Luoyang, Henan, China

Main Products: SH400 nano insulation board, corrosion-resistant vermiculite insulation board, battery insulation pads

Phone: +86-15138766787

Nantong Zhongbao Energy Saving Technology Co., Ltd.

Address: High-tech Zone, Hai'an City, Jiangsu Province

Main Products: SH950 and SH1150 nano insulation boards

Yanshi Subsidiary

Address: Goushi Town, Yanshi District, Luoyang City

Main Products: SH550 nano insulation board

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